Dome light repairs... How Ford should have done it
Moderator: FORDification
- rjewkes
- 100% FORDified!
- Posts: 3711
- Joined: Sun Apr 17, 2005 1:09 am
- Location: Missouri, Webb City
- Contact:
Re: Dome light repairs... How Ford should have done it
Jamie pm me your info and the cost for two, might as well get this out of the way.
"It is better to keep your mouth shut and appear stupid than to open it and remove all doubt." - Mark Twain
'70 f250 4x4 Crew cab 460/C6 '72 F100 390/C6 9.8 MPG AVG. '89 Mercury Cougar LS Dual Exh. V6 . 18.9 MPG AVG. In Town.

I don't want to give em a heart-attack. That is what would happen if I answered the door in the buff. Heck it almost scares me to death when I step out of the shower and look in the mirror.~Mancar1~
fuelly.com
'70 f250 4x4 Crew cab 460/C6 '72 F100 390/C6 9.8 MPG AVG. '89 Mercury Cougar LS Dual Exh. V6 . 18.9 MPG AVG. In Town.

I don't want to give em a heart-attack. That is what would happen if I answered the door in the buff. Heck it almost scares me to death when I step out of the shower and look in the mirror.~Mancar1~
fuelly.com
- Ranchero50
- Moderator
- Posts: 5799
- Joined: Wed Nov 08, 2006 7:02 pm
- Location: Maryland, Hagerstown
- Contact:
Re: Dome light repairs... How Ford should have done it
Still truck'n. Just started another batch of bezels, 104 of them this time. I bought a second vise so I can do two per cycle and a cycle is taking arouns 11 minutes for the first step and 9 for the second step per two parts. Still took about two days to wrap up the first step.
Jamie
Jamie
'70 F-350 CS Cummins 6BT 10klb truck 64k mile Bahama Blue
Contact me for CNC Dome Lamp Bezels and Ash Tray pulls.
Contact me for CNC Dome Lamp Bezels and Ash Tray pulls.
-
- 100% FORDified!
- Posts: 1982
- Joined: Mon Aug 15, 2005 8:45 am
- Location: North Carolina, Huntersville
Re: Dome light repairs... How Ford should have done it
It has been a year or more since I have been on the site and looked at this post. Sorry but I am not going to read through 30 pages to find out what I need. 
Do the lenses come with the light? I just did some work on the inside of my cab and that stock light is just... well is sucks and I want one of your lights.
clint

Do the lenses come with the light? I just did some work on the inside of my cab and that stock light is just... well is sucks and I want one of your lights.
clint
71 F100 SportCustom
460 C6. Disc Brake/Power-steering/automatic Swap. 3.00
1986 Bronco 5.0 AOD
460 C6. Disc Brake/Power-steering/automatic Swap. 3.00
1986 Bronco 5.0 AOD
- Ranchero50
- Moderator
- Posts: 5799
- Joined: Wed Nov 08, 2006 7:02 pm
- Location: Maryland, Hagerstown
- Contact:
Re: Dome light repairs... How Ford should have done it
No visor clips yet, that's the next project. The ash tray pulls are going for $14 mailed out, the dome lamp bezels are still $30. I'll mail them both for $42.
Jamie
Jamie
'70 F-350 CS Cummins 6BT 10klb truck 64k mile Bahama Blue
Contact me for CNC Dome Lamp Bezels and Ash Tray pulls.
Contact me for CNC Dome Lamp Bezels and Ash Tray pulls.
-
- 100% FORDified!
- Posts: 1982
- Joined: Mon Aug 15, 2005 8:45 am
- Location: North Carolina, Huntersville
Re: Dome light repairs... How Ford should have done it
I'll be getting in contact with you on the light before long. Got to gather some money.
Real nice looking and I am tired of my faded, cracked one to say the least. Good job.
clint

clint
71 F100 SportCustom
460 C6. Disc Brake/Power-steering/automatic Swap. 3.00
1986 Bronco 5.0 AOD
460 C6. Disc Brake/Power-steering/automatic Swap. 3.00
1986 Bronco 5.0 AOD
- Ranchero50
- Moderator
- Posts: 5799
- Joined: Wed Nov 08, 2006 7:02 pm
- Location: Maryland, Hagerstown
- Contact:
Re: Dome light repairs... How Ford should have done it
Ok, another update. Been working on fixtures to use more of the mill so I can do several parts at once. Bought a second vise for the first two processes and now I made a 3x3 fixture plate for the outside cuts and bevel. Really proud of this sucker, took a lot of time to program the machine to make the fixture.
7x18x5/8" aluminum plate getting flycut for a nice smooth top surface. The countersunk allen screws help it stay aligned and locked to the fixture plate.

About an hour or so later ready for parts

Loaded...

Done, 25 minutes later. I looked on the mill and there are 210 lines of code to do this cycle and alot of that is macros (mini programs)

I'm really happy with the quality and repeatability of this new setup. I have 103 good parts to make now.
Jamie
7x18x5/8" aluminum plate getting flycut for a nice smooth top surface. The countersunk allen screws help it stay aligned and locked to the fixture plate.

About an hour or so later ready for parts

Loaded...

Done, 25 minutes later. I looked on the mill and there are 210 lines of code to do this cycle and alot of that is macros (mini programs)

I'm really happy with the quality and repeatability of this new setup. I have 103 good parts to make now.
Jamie
'70 F-350 CS Cummins 6BT 10klb truck 64k mile Bahama Blue
Contact me for CNC Dome Lamp Bezels and Ash Tray pulls.
Contact me for CNC Dome Lamp Bezels and Ash Tray pulls.
- aramil
- Preferred User
- Posts: 284
- Joined: Fri May 18, 2007 1:45 pm
- Location: Iowa, Pacific Junction
- Contact:
Re: Dome light repairs... How Ford should have done it
sweet, cant wait tell i can afford to buy some of your products.
maybe someday you could start making enough of them and sell them to one of the parts suppliers like lmc or npd. i bet you would make a nice profit off that.
maybe someday you could start making enough of them and sell them to one of the parts suppliers like lmc or npd. i bet you would make a nice profit off that.
72, f-100 ranger xlt, 360-c6, 2wd 84k miles.
77, ford f-150 custom 4x4, 400m-c6 SOLD
"the existence of flamethrowers is proof that someone, somewhere, sid to himself, "i want to set those people over there on fire, but i dont feel like walking over there to do it"
77, ford f-150 custom 4x4, 400m-c6 SOLD
"the existence of flamethrowers is proof that someone, somewhere, sid to himself, "i want to set those people over there on fire, but i dont feel like walking over there to do it"
- torquemonger
- New Member
- Posts: 78
- Joined: Fri Sep 11, 2009 7:22 am
- Location: Saskatchewan, Canada
Re: Dome light repairs... How Ford should have done it
my dome lights still in really good shape but i'll take one cause i know it won't last forever. maybe even two.
- Ranchero50
- Moderator
- Posts: 5799
- Joined: Wed Nov 08, 2006 7:02 pm
- Location: Maryland, Hagerstown
- Contact:
Re: Dome light repairs... How Ford should have done it
The new version:

Torquemonger, check your mail.
Thanks,
Jamie

Torquemonger, check your mail.
Thanks,
Jamie
'70 F-350 CS Cummins 6BT 10klb truck 64k mile Bahama Blue
Contact me for CNC Dome Lamp Bezels and Ash Tray pulls.
Contact me for CNC Dome Lamp Bezels and Ash Tray pulls.
- Supermike
- Blue Oval Fanatic
- Posts: 955
- Joined: Fri Jan 26, 2007 12:17 pm
- Location: Indiana
Re: Dome light repairs... How Ford should have done it
Does the "new version" differ from the old version somehow? (other than the way you made them)?
Former owner of a '67 F100 Camper Special
Current owner of a 2022 Ford Bronco Wildtrak
Current owner of a 2022 Ford Bronco Wildtrak
- Ranchero50
- Moderator
- Posts: 5799
- Joined: Wed Nov 08, 2006 7:02 pm
- Location: Maryland, Hagerstown
- Contact:
Re: Dome light repairs... How Ford should have done it
Just the outside corners are rounded, more like the OEM. Otherwise pretty much the same.
Jamie
Jamie
'70 F-350 CS Cummins 6BT 10klb truck 64k mile Bahama Blue
Contact me for CNC Dome Lamp Bezels and Ash Tray pulls.
Contact me for CNC Dome Lamp Bezels and Ash Tray pulls.
- aramil
- Preferred User
- Posts: 284
- Joined: Fri May 18, 2007 1:45 pm
- Location: Iowa, Pacific Junction
- Contact:
Re: Dome light repairs... How Ford should have done it
i kinda liked your first style more but they both look great.
72, f-100 ranger xlt, 360-c6, 2wd 84k miles.
77, ford f-150 custom 4x4, 400m-c6 SOLD
"the existence of flamethrowers is proof that someone, somewhere, sid to himself, "i want to set those people over there on fire, but i dont feel like walking over there to do it"
77, ford f-150 custom 4x4, 400m-c6 SOLD
"the existence of flamethrowers is proof that someone, somewhere, sid to himself, "i want to set those people over there on fire, but i dont feel like walking over there to do it"
- Ranchero50
- Moderator
- Posts: 5799
- Joined: Wed Nov 08, 2006 7:02 pm
- Location: Maryland, Hagerstown
- Contact:
Re: Dome light repairs... How Ford should have done it
Back from the dead, I need some motivation to get back into the truck and making parts. 
Jamie

Jamie
'70 F-350 CS Cummins 6BT 10klb truck 64k mile Bahama Blue
Contact me for CNC Dome Lamp Bezels and Ash Tray pulls.
Contact me for CNC Dome Lamp Bezels and Ash Tray pulls.
- flyboy2610
- 100% FORDified!
- Posts: 4901
- Joined: Sun Oct 03, 2004 6:42 pm
- Location: Nebraska, Lincoln
Re: Dome light repairs... How Ford should have done it
Money?Ranchero50 wrote:Back from the dead, I need some motivation to get back into the truck and making parts.
Jamie
"If the women don't find you handsome, they should at least find you handy."
Red Green
If you're going to live like there's no hell...............
you'd better be right.
http://theworldasiseeit-flyboy2610.blog ... ee-it.html
Red Green
If you're going to live like there's no hell...............
you'd better be right.
http://theworldasiseeit-flyboy2610.blog ... ee-it.html
- Joshpow
- 100% FORDified!
- Posts: 1790
- Joined: Fri Jan 21, 2005 10:43 am
- Location: Virginia
- Contact:
Re: Dome light repairs... How Ford should have done it
Looking forward to the radio trim. I want it and a dome light if you get both going! Waiting to get a pair though! Keep us posted.
Josh
72 F-100 Ranger XLT SWB
71 F-100 Custom SWB
67 F-350 Dually Dump
02 F-250 Stroke
http://www.cardomain.com/ride/2972100
72 F-100 Ranger XLT SWB
71 F-100 Custom SWB
67 F-350 Dually Dump
02 F-250 Stroke
http://www.cardomain.com/ride/2972100